There are numerous reasons why such staining may take place. This type of defect can leave an uncoated area or bare spot if the zinc coating is damaged and must be cleaned and properly repaired. In this book, the process of hotdip galvanizing, its technology and here, in particular, layer. Coating misses on weld areas are the result of the presence of welding slag on the welds. Surface defects and their control in hot dip galvanized and galvannealed sheets p. Read the datasheet for more information on post hot dip galvanizing defects. An explanation of the causes of defects and variations in appearance follows. Introduction in integrated steel plants producing both hot and coldrolled flat products, a significant proportion of. Surface defects and their control in hot dip galvanized and. Coating misses on weld areas are caused by the presence of welding slag on the welds. About hot dip galvanizing defects galvanized steelwork can be subject to staining and discolouration which can sometimes be mistaken for failure of the coating and rusting of the base steel.
Pdf although the science and technology of hot dip galvanizing. The hot dip galvanizing process the galvanizing process consists of three basic steps. Galvanized coatings are not effective at hiding defects of the steel and. In all cases, the inspection of hotdip galvanized steel is conducted at the galvanizing plant prior to shipment of the product. Any slight negligence in the maintenance of the line machinery and its control system can easily induce defects in the coatings. Hot dip galvanizing defects galvanizers association.
The occurrence of spangle on hot dip galvanized coatings is the result of minor bath additions enhancing the appearance of zinc crystals on the coating surface. Several common types of defects arise due to the hotdip galvanizing process. The requirements for hotdip galvanized coatings are found in three astm specifications. The mechanism proposed to explain the origin of the defects was supported. Metallurgical assessment of critical defects in continuous hot dip galvanized steel sheets. Defects in galvanized coatings ungalvanized weld areas. Galvanized steel causes and defects in galvanized coatings. Surface preparation surface preparation is the most important step in the application of any coating. The coating quality and corrosion resistance of steel sheets hotdip galvanized. Influence of the manufacturing process on defects in the galvanized. Providing free authoritive information and advice on hot dip galvanizing since 1949.
Metallurgical assessment of critical defects in continuous. When galvanized steel strip is produced through a continuous hotdip galvanizing process, the. This article provides an explanation for the causes of defects and variations in appearance. Any failures or inadequacies in surface preparation will immediately be apparent when the steel is withdrawn. There are a number of common types of defects arising from the hotdip galvanising process.
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